PRODUCT DETAIL

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WALK-IN INCUBATORS

These are the medium to large-sized versions of BOD Incubators with similar application of growth & storage of bacterial cultures, gentle incubation & conditioning and Media Preparation.

Walk-In Incubators are ideal for incubation of micro-organisms, eggs, etc to cater to mass-scale production of vaccines & other drug products.

While Humidity is not a parameter to be controlled or measured in a Walk-In Incubator, it is important that there is no loss of humidity in the chamber since it can lead to cracks in the media.

The design team at NEWTRONIC ensure that our Walk-In Incubators are designed to fit into such key requirements perfectly well.

They are supplied at customer-site in a knock-down condition & can pass through standard sized doorways. They are assembled on-site. The installation & commissioning is accompanied with IQ, OQ, PQ protocols & complete documentation.

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Features

ETHERNET COMMUNICATION :

  • High-speed data transfer
  • Significantly faster than serial(RS-485) communication
  • Global standard for communication protocol
  • No need for a separate PC interface
  • Data Operations from any PC over the LAN

STANDBY HUMIDITY & COOLING SYSTEM

  • Completely ready-to-use systems
  • Automatic switch-over upon failure of primary systems to achieve conditions
  • Switch-over also upon detection of HP/LP & Internal fault
  • Scheduled & manual change-overs
  • Recording of all change-overs in the software

PLC-BASED CONTROL SYSTEM

  • Complete Operations driven through PLC
  • No Data Loss: Data Storage of upto 1000 readings on the PLC itself
  • At an interval of 30 mins, data upto 20 days is stored on the PLC itself
  • Facility to send emails directly from the PLC

TOUCH SCREEN DISPLAY

  • All operations through a single 4" Color touch screen display
  • PLC IP Address setting
  • Component Working Hours
  • Standby system change over
  • Password protection for set values and calibration mode

E-MAIL ALERT

  • When an alarm is triggered, an e-mail is sent to the registered PC or mobile address
  • *connection to a mail server is required to use e-mail alert.

Complete Range of Alarms

  • Temperature & Humidity Deviations
  • Door Opening
  • Water Supply Failure
  • Component Failure
  • Mains Failure

DOCUMENTATION & TRAINING

  • IQ, OQ, PQ
  • Calibration certificates
  • Operations & maintanance manuals
  • GA & Electrical drawings
  • Material test certificates
  • Training to end-users

SAFETY

  • Temperature Overshoot/Undershoot
  • Humidity Overshoot
  • Low water-level
  • Delay Timer to safeguard the Compressor
  • MCB to cut-off over-current supply
  • Standby Controlling Sensor upon failure of Primary
  • In Walk-in chambers door can be open from inside
  • Emergency Bell switch inside the Chamber

ICDAS SOFTWARE

  • 21 CFR Part 11 Ready
  • Single software suitable for upto 20 equipments
  • Automatic daily data back-up
  • Alarm logs. Alarm acknowledgement with e-signatures
  • Audit trails
  • MKT Calculations
  • Graphical viewing & data trending
  • Data export in pdf format

TOUCH SCREEN DOOR ACCESS SYSTEM

  • Password based access control
  • Restricts access to unauthorized persons

ALARM TRANSMISSION

  • Mobile alert system
  • Time of alarm transmission
  • Name of equipment
  • Transmitted message(Equipment name, alarm time,type of alarm & limits)
Temperature Range 20°C to 60°C
Temperature Accuracy ± 0.2°C
Temperature Uniformity ± 1°C
Humidity Range 40% RH to 95% RH
Humidity Accuracy ± 2% RH
Humidity Uniformity ± 3% RH
Double walled with 80mm PUF insulated modular panels with easy on-site assembly System is made up of split type condenser unit in well-ventilated area to avoid throw of hot air in the room
SS 304 Interior & Exterior either SS 304 or Powder Coated G.I. Stand by humidity system
Stainless Steel Trays Complete Operations driven through PLC with data logging capacity of upto 1000 readings & email facility
Observation window - 300 x 300 mm High speed Ethernet based communication
Illuminated working area All operations through a single 4" Color Touch Screen
U-shaped SS tubular heaters High-quality German Make temperature humidity sensor with 4-20mA output
Flooring of Linoleum carpet Safety devices: Low & High temperature cut-off settable thermostats & high humidity cut-off device
Forced air circulation for uniform temperature Audio/Visual alarms for deviations
Non Condensing steam injection type humidity system with standby heater & auto switch overs Complete with IQ, OQ, PQ & Operations & Maintenance Manual
CFC free cooling system consisting of hermetically sealed compressor coupled with evaporation coil & condenser

Power supply: 230/415 volts 50 Hz main supply. Also available with 60 Hz Cycle.
ICDAS - A Common Software suitable for 20 nos. Newtronic make equipments Door Access system
8pt. Temperature & Humidity Scanners Mobile Alert system
Stand by Cooling System with auto switch overs Remote alarm system suitable for 4 nos. Newtronic make equipments
Exterior & Interior is of Stainless Steel(SS 304) Capacity Internal Size External Size Tray Qty. Tray size
Cuft. Litres (HxWxD) Mtr (HxWxD) Mtr Nos Mtr
NLWI190SI 190 5400 2.00x1.36x2.00 2.16x1.52x2.16 24 870x300
NLWI230SI 230 6400 2.40x1.36x2.00 2.56x1.52x2.16 32 870x300
NLWI280SI 280 8000 2.00x2.00x2.00 2.16x2.16x2.16 24 870x600
NLWI340SI 340 9600 2.40x2.00x2.00 2.56x2.16x2.16 32 870x600
NLWI428SI 428 12000 2.40x2.00x2.50 2.56x1.16x2.66 48 725x600
NLWI530SI 530 15000 2.40x1.50x2.50 2.56x1.66x2.66 48 725x800
NLWI640SI 640 18000 2.40x2.50x3.00 2.56x2.66x3.16 48 900x800
NLWI1070SI 1070 30000 2.40x2.50x5.00 2.56x1.66x5.16 80 920x800
NLWI1785SI 1785 50000 3.00x4.20x4.00 3.16x4.36x4.16 140 870x600
NLWI2857SI 2857 80000 3.00x4.80x5.56 3.16x4.96x5.72 180 870x800